CNCWrapper

[dh42]

Salut,

Je ne comprends pas ; il faudrait plus d'infos ; le fichier .cb, une capture d'écran de tes réglage dans Wrapper, une photo de ton montage sur la CN ; ça peut venir de beaucoup de chose, le 4ieme axe peut être tourné de 180° autour de l'axe d'alignement (par exemple, si aligné sur X, le mandrin peut être coté droit ou coté gauche), le sens de rotation de l'axe peut aussi être inversé dans Mach3 ... j'avoue que si je sais utiliser le plugin, je ne suis pas allé au delà de la simulation, je n'ai jamais gravé sur un cylindre avec ma CN (mon 4ime axe ne sert que très rarement !) je n'ai fait que de l'usinage 3D, soit du double face, soit un Gcode enroulé, mais ce devait être avec CNC Wrapper, pas avec le plugin.

++
David

 

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La CNC, le 4 axe est monté sur l'axe Y.

 

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La gravure qui est inversée de droite à gauche et de bas en haut.(La photo est à l'endroit)

 

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Le résultat du Gcode Wrapper envoyé à mach3
---------------------------------------------------------------------------







( Made using CamBam - http://www.cambam.co.uk )
( monseigneur 8/11/2019 10:01:05 PM )
( T0 : 0.0 )
( CUTVIEWER )
( FROM/0,0,5 )
( Select dummy tool to avoid warnings )
( TOOL/MILL,1,0,20.0,0 )
( STOCK/BLOCK,,,,,, )
G21 G90 G91.1 G61 G40
G0 Z1.000
( T0 : 0.0 )
( Tool Taper coming soon )
( TOOL/MILL,0.0,0.0,0.0,0 )
T0 M6
( Gravure1 )
G17
M3 S1000
G0 X0.8164 A5.209
G1 F300.0 Z-0.200
G1 F800.0 A46.222
G1 X2.3848
G1 X4.2485 A17.182
G1 X4.3578 A15.462
G1 X4.4651 A13.737
G1 X4.5705 A12.010
G1 X4.6245 A11.112
G1 X4.7278 A12.782
G1 X4.833 A14.448
G1 X4.9401 A16.111
G1 X5.0435 A17.686
G1 X6.9287 A46.222
G1 X8.3306
G1 A5.209
G1 X7.3262
G1 A39.536
G1 X5.0381 A5.209
G1 X4.0981
G1 X1.8208 A40.123
G1 A5.209
G1 X0.8164
G0 Z1.000
G0 X9.6229 A15.162
G1 F300.0 Z-0.200
G1 F800.0 X9.6045 A15.628
G1 X9.5881 A16.096
G1 X9.5736 A16.567
G1 X9.5611 A17.038
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G1 X9.528 A19.887
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G0 Z1.000
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G1 F300.0 Z-0.200
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G0 Z1.000
G0 X16.0059
G1 F300.0 Z-0.200
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G1 A30.695
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G1 A23.477
G1 A5.209
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G1 A23.281
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G1 X19.5723 A27.705
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G1 X19.5453 A28.075
G1 X19.5272 A28.277
G1 X19.5073 A28.474
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G1 X61.6117 A20.838
G1 X61.6118 A20.763
G1 A5.209
G1 X60.645
G1 A24.861
G0 Z1.000
M5
M30

 

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Le parcours d'outils dans mach3

 

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Mes paramétrages Mach3.

Merci David d'avoir répondu si promptement

 

[dh42]

re

bon, je ne vois pas ou est le pb au niveau du Gcode, l'usinage semble bien commencer du coté gauche de la pièce vu que la valeur X augmente constamment (0 à gauche, ++ vers la droite)

par contre je viens de faire un essais avec Wrapper, et le fait de cocher "inverser", n'inverse que le sens de rotation du mandrin, ça ne change rien pour l'autre axe.

à moins que je ne l'ai manqué, c'est le fichier CamBam (.cb) qui serait utile de façon à voir comment ton dessin est positionné avant enroulement.

PS: en principe quand on travail sur un 4axes, le 0 en Z se fait à l'axe de rotation, et "surface pièce" = le rayon. (et base Z = le rayon dans Wrapper)

si tu a bien ton X réglé pour avoir le 0 à gauche et le ++ à droite(*), alors la seule idée qui me viens, c'est que c'est ton mandrin qui ne tourne pas dans le bon sens ; essai d'inverser son sens de rotation dans Mach3 (dans Wrapper il me semble qu'il faut qu'il reste sur inverser)

En principe, si c'est OK sur l'afficheur de parcours de Mach3, ça doit être OK sur la machine, sauf inversion de sens moteur.

EDIT:
(*) attention, en fraisage quand on parle de déplacement à gauche ou à droite, on parle du déplacement de la fraise par rapport à la matière, pas du sens de déplacement de l'axe lui même. Sur une fraiseuse ou la broche se déplace et ou la table est fixe, un déplacement X en positif déplacera la broche vers la droite, mais dans le cas ou c'est la table qui est mobile et la broche qui est fixe (ou le cas d'un mandrin), comme sur tienne, la table devra se déplacer vers la gauche pour que la fraise se déplace vers la droite de la matière lorsque tu fait un déplacement X en positif

sens normalisé des axes

Dans ton cas, si tu regarde le mandrin depuis la droite, coté pièce, il faudrait qu'une rotation en A+ le fasse tourner dans le sens horaire, soit l'inverse de la flèche sur le dessin, vu que c'est le mandrin qui se déplace et non la fraise.

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David

 

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dans le cas ou c'est la table qui est mobile et la broche qui est fixe (ou le cas d'un mandrin), comme sur tienne, la table devra se déplacer vers la gauche pour que la fraise se déplace vers la droite de la matière lorsque tu fait un déplacement X en positif

Après divers tests, sur le sens de rotation de l'axe, sans aboutir à la solution attendue. J'ai repris le réglage de l'ensemble de mes axes X et Y en particulier. En m'appuyant sur les fondamentaux que tu m'as gentiment rappeler. Et miracle du bon sens, tout fonctionne parfaitement.

Un grand merci à toi David pour tes réflexions lumineuses.

A ma décharge, j'ai particulièrement buté sur le réglage moteur de l'axe A.

- L'asservissement inutile avec l'axe Y
- La vitesse trop lente
- Le calibrage de l'axe en mm au lieu de degrés
- La gestion de visualisation du parcours d'outils par le toolpath mach3
- La déclaration du rayon dans l'écran Settings de mach3

Du coup, encore Merci à dh42 David.

 

[dh42]

Salut,

- La déclaration du rayon dans l'écran Settings de mach3

Ah, celui la il est spécial, à cause d'un bug de Mach3.

pour que ça fonctionne il faut:

- Que "Use Radius for Feedrate" soit coché (dans Config/Toolpath)
- Il faut entrer une très faible valeur dans l'écran "settings" pour "Rotation Radius" pour le A ; par exemple 0.001 (si laissé à 0, ça désactive la fonction)

C'est ce qui permet de compenser la vitesse de rotation du mandrin en fonction du rayon afin de conserver une vitesse d'avance linéaire constante lorsque la fraise se rapproche du centre de rotation (plus le Ø usiné est petit, plus le mandrin doit tourner vite pour une même vitesse d'avance linéaire) ... attention, celà suppose que tu respecte la "norme", c.a.d. que tu travaille avec le 0 en Z à l'axe de rotation du mandrin et non au rayon de la pièce. J'ignore ce qui se passe si tu travaille avec le 0 au rayon, et que tu met la valeur du rayon dans la case ...

Ça ne précise pas le rayon de la pièce à usiner, mais le décalage entre le centre de rotation et le 0 en Z ... si j'ai bien compris.

- La vitesse trop lente
- Le calibrage de l'axe en mm au lieu de degrés

Oui, la aussi c'est un bug, l'affichage indique tj des mm/min pour "velocity", même pour des axes rotatifs, mais c'est bien des °/min et non des mm/min, et pour le step per, c'est aussi des pas/°

Pour le calcul du step per et de de la V maxi de rotation, j'avais fait un tuto ou tu trouvera ce type d'infos (bon, c'est peut être un peu tard !) note que je parle d'une V de rotation maxi du moteur d'environ 450 tr/min, mais suivant ce que tu a comme moteur/système de pilotage, tu peux envisager des vitesses plus élevées, autour de 700 à 800 tr (pour ma part, en port // direct, je n'arrivais pas à faire tourner les moteurs au delà de 450 tr/min de manière fiable ; c'est réglé depuis grace à l'utilisation d'une carte d’interpolation ; un ESS de Warp9)

Installer/régler un 4ieme axe

Bonjour à tous Je vous propose un pdf concernant le paramétrage d'un 4ieme axe sous Mach3. fichier pdf: insta_4iem_axe.pdf ++ David

www.usinages.com

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David

 

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Pour :
- La déclaration du rayon dans l'écran Settings de mach3

Pour mes tests j'ai retenu le Z0 au rayon. Par contre la valeur à mettre influence directement la visualisation. Aussi j'ai préféré entrer ma valeur de rayon. C'est la visualisation la plus fidèle.

Peut-être un élément à ajouter dans ton PDF.

Amicalement.

 

[dh42]

Pour mes tests j'ai retenu le Z0 au rayon. Par contre la valeur à mettre influence directement la visualisation. Aussi j'ai préféré entrer ma valeur de rayon. C'est la visualisation la plus fidèle.

Ok, c'est bon à savoir, je ne savais pas que ça influençait la visu, et effectivement avec le rayon à 0 l'affichage ne correspond à rien ; donc je suppose que ça signifie que la compensation de vitesse doit fonctionner aussi avec le 0 au rayon ... je n'ai jamais pu la tester, mon axe est tellement lent (7 tr/min) que de toute façon, je n'arrive jamais à avoir la vitesse qu'il faudrait pour de l'usinage bois ...

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David

 

[vres]

Normalement pour calculer la vitesse en mm/s sur la circonférence, et pour convertir les mm en Degrés on doit connaître le rayon.

 

[dh42]

Normalement pour calculer la vitesse en mm/s sur la circonférence, et pour convertir les mm en Degrés on doit connaître le rayon.

Oui, c'est ce qui m'a toujours paru bizarre quand on travaille avec le 0 au centre et la valeur du rayon à 0.001 dans "rotation radius", je ne sais pas comment Mach3 détermine le rayon "de base" ... peut être en fonction de la position du Z au moment ou il rencontre un Fxxx ?

Pour ce qui est de ces réglages, je les avait trouvés sur CNCzone ou sur le forum de ArtSoft, je ne me souviens plus, suite à des expérimentations au début que j'avais mon 4ieme axe ; j'avais trouvé logique de mettre le rayon dans "rotation radius" (avec le Z0 au centre de rotation), mais ça ne le faisais pas.

il n'y a rien de clair dans la doc à ce sujet, et en plus la doc ne montre pas la même inteface et parle de "rotation diameters" et non de radius ...
(Using Mach3 Mill - 6.2.12) ... mais bon, c'est la doc de la version 1.84 de Mach3, qui ne semble jamais avoir été remise à jour depuis !

L'avantage de travailler avec le Z0 au centre, outre le fait que c'est plus pratique pour faire le 0 que de le faire à la surface, c'est que tu n'a pas à changer la valeur de Rotation Radius pour chaque pièce. Si tu tiens quand même à travailler avec le Z au rayon, il semble qu'il soit possible de piloter cette valeur depuis le Gcode à l'aide d'une macro perso pour Mach3 + une modif dans le post pro de la FAO pour écrire la macro en question dans le Gcode.

How to set the "Rotation Radius" from NC file?

How to set the "Rotation Radius" from NC file?

www.machsupport.com

Il semble que cette option .... ai été supprimée dans Mach4 ... il semble aussi que dans la V3.043.062, ça ne fonctionne que pour l'axe A mais pas pour B et C (un bug). Sur la 3.043.022 ça fonctionne pour tous les axes.

Is B and C axis G1 feed rate broken?

Is B and C axis G1 feed rate broken?

www.machsupport.com

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David

 

[vres]

Dans MultiCN je gère directement l'enroulement, il faut définir le bon diamètre sinon le texte est déformé et la vitesse d'usinage n'est pas régulière. C'est une fonction sur les graveurs utilisent beaucoup. Pour le 4 axes, si l'origine est le centre, le Z permet de connaître le rayon et donc de calculer les vitesses d'usinages.

 

[dh42]

Pour le 4 axes, si l'origine est le centre, le Z permet de connaître le rayon et donc de calculer les vitesses d'usinages.

oui, effectivement, je dis des bêtises, la v d'avance n'est pas fixée pour un rayon donné au départ, il suffit de la respecter en fonction du Z en cours.

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David

 

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Intégration de DXF, une petite suite sur mes travaux

 

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La gravure d'un cylindre nécessite une position parfaite de la fraise. Du coup j'ai tourné un palpeur pour tangenter ma pièce et programmé un bouton avec un Probe sur X.

Fatalement je suis tombé sur le Dysfonctionnement du G31 de Mach3.
Après de nombreuses lectures dans toutes les langues et de multiples tests infructueux.

J'ai retenu une petite phrase de David DH42 parlant d'axes référencés.
N'ayant pas de fin de courses sur ma machine j'ai déclaré mes homming XYZ d'axes sur les même port et pin que mon Probe.
et miracle cela fonctionne

 

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